FIXTURE FOR TESTING AND HOT PLATE WELDING COMPONENTS ON THREE TANKS AND HOT PLATE WELDING TWO TANKS TOGETHER FOR MACHINE

FIXTURE FOR TESTING AND HOT PLATE WELDING OF THREE TANKS

GENERAL CHARACTERISTICS

• 05 automatic working stations with single blocking die
• customized fixture for machine with interchangeable fixture GS-014-TL

OPERATIONS OF AUTOMATIC STATION 01

• presence check and blocking of tank A
• presence check of metal rings at 02 brackets’ ends before the welding
• hot plate welding with automatic adjustment of welding parameters of 02 brackets on tank A
• good article signalled by a green light; faulty article signalled by a red light

OPERATIONS OF AUTOMATIC STATION 02

• presence check and blocking of tank A
• leak test with positive pressure on tank A
• good article signalled by a green light; faulty article signalled by a red light

OPERATIONS OF AUTOMATIC STATION 03

• presence check and blocking of tank A
• presence check of 01 cap
• presence check of 01 filter
• presence check of metal rings on 02 brackets
• marking by engraving of a dot on good articles
• good article signalled by a green light; faulty article signalled by a red light

OPERATIONS OF AUTOMATIC STATION 04

• presence check and blocking of tank B
• hot plate welding with automatic adjustment of welding parameters of 01 connector on tank B for the connection with tank A
• marking by engraving of a dot on good articles
• good article signalled by a green light; faulty article signalled by a red light

OPERATIONS OF AUTOMATIC STATION 05

• presence check and blocking of tank C
• presence check of 01 connector welded on tank B
• hot plate welding with automatic adjustment of welding parameters of 01 bracket on tank C
• hot plate welding with automatic adjustment of welding parameters of tank B to tank C
• marking by engraving of a dot on good articles
• good article signalled by a green light; faulty article signalled by a red light

MANUAL OPERATIONS

• unloading of 01 machined tank C from station 05
• loading of 01 tank C to machine on station 05
• transferring of semi-finished tank B from station 04 to station 05
• loading of 01 bracket on the welding unit of station 05
• loading of 01 tank B to machine on station 04
• loading of 01 connector on the welding unit of station 04
• unloading of 01 tank A from station 03
• transferring of semi-finished tank A from station 02 to station 03
• unloading of 01 tank A from station 02
• transferring of semi-finished tank A from station 01 to station 02
• loading of 01 tank A to machine on station 01
• loading of 02 brackets on the welding unit of station 01
• starting of the automatic cycle