FIXTURE FOR HOT-PLATE WELDING, DRILLING, INSERTION OF METAL RINGS AND CLEANING OF AIR PIPE FOR MACHINE

FIXTURE FOR HOT-PLATE WELDING, DRILLING, INSERTION OF METAL RINGS AND CLEANING OF AIR PIPE

GENERAL CHARACTERISTICS

•   03 automatic working stations with single blocking die
• customized fixture for machine with interchangeable fixture GS-013-TL.

STATION 01

• presence check and blocking of pipe 1
• presence check of the metal ring on the connector
• insertion of 01 metal ring on the first end of pipe 1
• NON-presence check of the metal ring on the connector after the insertion
• drilling by helical tool for the bush ( this device produces chips and burrs)
• cleaning with ionized air and suction, during and after the drilling cycle
• lifting of the article to facilitate the next loading
• good article signalled by a green light; faulty article signalled by a red light.

STATION 02

• presence check and blocking of pipe 1
• presence check of the metal ring on the connector
• presence check of the bush on the welding clamp
• insertion of 01 metal ring on the second end of pipe 1
• NON presence check of the metal ring on the connector after the insertion
• presence check of the hole and Hot-plate Welding of the bush
• lifting of the article to facilitate the next loading
• good article signalled by a green light; faulty article signalled by a red light

STATION 03

• presence check and blocking of pipe 1
• presence check of the bush on the connector
• presence check of pipe 2 on the welding clamp
• hot-plate welding of pipe 2 on pipe 1
• insertion of the bush on pipe 2 during the joining phase of the welding cycle
• NON presence check of the bush on the connector after the insertion
• lifting of the article to facilitate the next loading
• good article signalled by a green light; faulty article signalled by a red light.

MANUAL OPERATIONS

• loading of a new article on Station 01
• loading of 01 metal ring (components ‘4’) on the inserting units of Station 01
• transfer of the article from Station 01 to Station 02
• loading of 01 metal ring (components ‘4’) on the inserting units of Station 01
• loading of 01 outlet (component ‘3’) on the welding clamp of Station 02
• transfer of the article from Station 02 to Station 03
• loading of Pipe 2 on the welding clamp of Station 03
• insertion of 01 metal ring (component ‘5’) on the inserting unit of Station 03
• unloading of the finished article from Station 03
• pushing of the START button.