FIXTURE FOR CUTTING OF ENDS, FLOW TESTING, LEAK TESTING, HOT PLATE WELDING, CHECKING THE PRESENCE AND THE DIMENSIONS OF COMPONENTS AND MARKING BY ENGRAVING OF A PIPE IN 2 VERSIONS FOR MACHINE GS-014-TL
Fixture for cutting, hot plate welding, testing and marking of two versions of a pipe for machine with interchangeable fixture GS-014-TL.
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FIXTURE FOR CUTTING, HOT PLATE WELDING, TESTING AND MARKING OF A 2-VERSION PIPE
GENERAL CHARACTERISTICS
- 05 automatic working stations with single blocking die
- station 02 for version 02 of the pipe only
- customized fixture for machine with interchangeable fixture GS-014-TL
OPERATIONS OF AUTOMATIC STATION 01
- presence check and blocking of the bellow-pipe
- cutting of 02 ends
- good article signalled by a green light; faulty article signalled by a red light
OPERATIONS OF AUTOMATIC STATION 02
- presence check and blocking of the valve
- leak test with positive pressure of the valve
- flow test towards the inside by means of flow rate test
- flow test towards the outside by means of flow rate test
- marking by engraving of a dot on the good articles
- good article signalled by a green light; faulty article signalled by a red light
OPERATIONS OF AUTOMATIC STATION 03
- presence check and blocking of the pipe
- hot plate welding of the bellow-pipe and the pipe
- good article signalled by a green light; faulty article signalled by a red light
OPERATIONS OF AUTOMATIC STATION 04
- presence check and blocking of the pipe
- leak test with negative pressure of the pipe
- good article signalled by a green light; faulty article signalled by a red light
OPERATIONS OF AUTOMATIC STATION 05
- presence check and blocking of the pipe
- presence check of 01 clamp on the bellow-pipe
- presence check of 02 rings on the flange
- presence check of 01 O-ring on the flange
- presence check of 01 rubber tube, 01 film on the rubber tube and 02 clamps on the Venturi tube (for version 01 of the pipe only)
- dimensional check of the diameter of 01 clamp placed in the area perpendicular to the nose
- marking by engraving of the good articles
- good article signalled by a green light; faulty article signalled by a red light
MANUAL OPERATIONS FOR VERSIONS 01 OF THE PIPE
- unloading of the tested pipe from station 05
- unloading of the tested pipe from station 04
- unloading of the machined pipe from station 03
- transferring of the machined bellow-pipe from station 01 to station 03
- loading of a manually assembled pipe to test on station 05
- loading of a pipe to test on station 04
- loading of a pipe to machine on station 03
- loading of a bellow-pipe to machine on station 01
- starting of the automatic cycle
- assembling of 01 clamp on the bellow-pipe, 01 rubber tube, 01 film for the rubber tube and 02 clamps on the Venturi tube
MANUAL OPERATIONS FOR VERSION 02 OF THE PIPE
- unloading of the tested pipe from station 05
- unloading of the tested pipe from station 04
- transferring of the machined pipe from station 03 to station 04
- unloading of the machined valve from station 02
- transferring of the machined bellow-pipe from station 01 to the welding unit of station 03
- loading of a manually assembled pipe to test on station 05
- loading of a pipe to machine on station 03
- loading of a valve to machine on station 02
- loading of a bellow-pipe to machine on station 01
- starting of the automatic cycle
- assembling of 01 clamp on the bellow-pipe
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