FIXTURE FOR CUTTING OF ENDS, BORING OF A RING’S SEAT, INSERTION OF A RING, DRILLING, HOT PLATE WELDING, LEAK TESTING, INTERNAL CLEANING AND MARKING BY ENGRAVING OF A PIPE FOR MACHINE

FIXTURE FOR TOOLING, ASSEMBLING, HOT PLATE WELDING, TESTING AND MARKING OF A PIPE

GENERAL CHARACTERISTICS

• 03 automatic working stations with single blocking die
• customized fixture for machine with interchangeable fixture GS-013-TL

OPERATIONS OF AUTOMATIC STATION 01

• presence check and blocking of the pipe
• cutting of the end where the metal ring is to be inserted
• internal boring for the creation of 01 metal ring’s seat
• drilling for the creation of 01 sensor support’s seat
• good article signalled by a green light; faulty article signalled by a red light

OPERATIONS OF AUTOMATIC STATION 02

• presence check and blocking of the pipe
• simultaneous hot plate welding with automatic adjustment of welding parameters of 02 anchor brackets and 01 sensor support on the pipe
• pressure insertion of 01 metal ring
• cleaning of the pipe by means of blow of ionized air and suction of the chips
• good article signalled by a green light; faulty article signalled by a red light

OPERATIONS OF AUTOMATIC STATION 03

• presence check and blocking of the pipe
• leak test with positive pressure of the pipe
• marking by engraving of a dot on the good articles
• good article signalled by a green light; faulty article signalled by a red light

MANUAL OPERATIONS

• unloading of the machined pipe from station 03
• transferring of the semi-finished pipe from station 02 to station 03
• transferring of the semi-finished pipe from station 01 to station 02
• unloading of a pipe to finish on station 01
• loading of 03 components to weld on the welding unit of station 02
• loading of 01 metal ring on station 02
• starting of the automatic cycle