FIXTURE FOR BORING, DRILLING, CHECKING OF THE DIAMETER, INSERTION OF A RING, PUNCHING, DEBURRING, HOT PLATE WELDING OF A COMPONENT, LEAK TESTING AND INK-PAD MARKING OF A PIPE FOR MACHINE

FIXTURE FOR TOOLING, ASSEMBLING, HOT PLATE WELDING, TESTING, MARKING OF A PIPE

GENERAL CHARACTERISTICS

• 03 automatic working stations with single blocking die
• customized fixture for machine with interchangeable fixture GS-014-TL with double safety window
• station 01 on the left safety window; station 02 and station 03 on the right safety window

OPERATIONS OF AUTOMATIC STATION 01

• presence check and blocking of the pipe
• internal boring and front flattening at one end to create 01 metal ring’s seat
• 02 drilling processes with fingernail-shaped tool for the extraction of the chip and checking of the extraction
• dimensional check of the internal diameter by means of fitting/non-fitting plug test
• pressure insertion of 01 metal ring
• punching of the pawl on the female end
• deburring by means of thermo-shrinking of the burrs in the ring area
• good article signalled by a green light; faulty article signalled by a red light

OPERATIONS OF AUTOMATIC STATION 02

• presence check and blocking of the pipe
• hot plate welding with automatic adjustment of welding parameters of 01 component on the pipe
• cleaning of the pipe by means of a blow of ionized air and suction of the chips
• good article signalled by a green light; faulty article signalled by a red light

OPERATIONS OF AUTOMATIC STATION 03

• presence check and blocking of the pipe
• leak test with positive pressure of the pipe
• ink-pad marking of the batch number
• good article signalled by a green light; faulty article signalled by a red light

MANUAL OPERATIONS

• unloading of the machined pipe from station 03
• transferring of the semi-finished pipe from station 02 to station 03
• transferring of the semi-finished pipe from station 01 to station 02
• loading of a pipe to finish on station 01
• loading of 01 component to weld on the welding unit of station 02
• loading of 01 metal ring on station 01
• starting of the automatic cycle